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  1. Optimal Design and Techno-Economic Analysis of 3D-Printed, Intensified Packings for Absorbers and Strippers in Solvent-Based CO2 Capture

    A potential technology for the CO2 absorption process is utilizing intensified structured packing with embedded cooling/heating channels for continuous heat exchange, which can overcome limitations of discrete methods, such as discrete intercooling and centralized reboilers, to aid in reducing energy consumption and decreasing costs. This work investigates the modeling of intensified packing (IP) for the stripper tower, extending on previous work for the absorber, which distributes heat internally within the column, improving the thermodynamics for the solvent regeneration process. The model includes submodels for steam turbine extraction to produce steam at various qualities as well as a surrogate model formore » calculating steam enthalpy. A cost model for a plant-scale absorption capture process was developed, allowing for the design of the plant to be optimized, subject to minimizing capture cost using two different power plant flue gas sources. In this optimization, the placement of IP in both towers is optimized to balance the trade-off between enhanced heat transfer and reduced mass transfer volume. For natural gas combined cycle flue gas, the standard process configuration had a minimum cost of $$\$$$$65.40/tonne CO2, and considering IP, the minimum capture cost is reduced to $$\$$$$62.73/tonne, with utilization in the stripper column, which reduces yearly costs by up to $$\$$$$2.67 MM/yr. Cooling the absorber through IP, or intercoolers, was only found to be beneficial at higher capture rates, with IP in both towers having a cost of capture of $$\$$$$68.08/tonne at 99.9% capture, a reduction of $$\$$$$12.64/tonne when using only intercoolers at the same capture rate. When capturing from pulverized-coal power plants, the minimum cost of capture when using IP in both towers is $$\$$$$44.18/tonne (at 97% capture), while the standard configuration with and without intercoolers was $$\$$$$45.69 and $$\$$$$47.22 per tonne, respectively. This results in a reduction in yearly costs of $$\$$$$16.98 MM/yr from the base-case configuration. At this higher CO2 concentration, cooling in the absorber from the IP becomes extremely beneficial, reducing energy consumption by up to 6%.« less
  2. Fe(porphyrin)-Catalyzed Alkene Epoxidation with NaOCl: A Practical Small- and Large-Scale Alternative to mCPBA

    Epoxides are important intermediates in synthetic chemistry. Stoichiometric peroxyacids, such as meta-chloroperoxybenzoic acid (mCPBA), are widely used to convert alkenes to epoxides but show poor compatibility with aromatic heterocycles and present hazards when scaled. Herein, we report a highly practical alkene epoxidation method that uses the commercially available iron porphyrin, Fe(TPFPP)Cl (TPFPP = tetrakis(pentafluorophenyl)porphyrin), as a catalyst (0.05 mol %) and aqueous NaOCl as the oxidant in acetonitrile as the solvent. No additional ligands or additives are needed, and the reactions proceed under ambient conditions. The method shows a broad scope, affording high yields of epoxides in reactions with terminalmore » and internal aromatic and aliphatic alkenes, heterocycle-containing substrates, glycals, and polyenes. The practicality of the method is demonstrated in the 100 g scale epoxidation of tri-O-acetyl-D-glucal, which proceeds to completion in 15 min at room temperature.« less
  3. Influence of Transition Metal Ion Contaminants on the Performance of Amine-Based Solid Sorbents in Direct Air Capture

    Amine-functionalized solid sorbents are a class of sorbent materials proposed for direct air capture (DAC) of CO2, yet their long-term performance is susceptible to degradation under realistic operating conditions. Many amines are not thermodynamically stable in air, and amine sorbents oxidize while in use during DAC temperature swing adsorption processes. In this study, we investigate the role of transition metal ion contaminants, specifically Cu2+, Fe2+, and Ni2+, on the oxidative degradation of poly(ethylenimine) (PEI)-impregnated SBA-15 sorbents. By introducing metal ions via different modes mimicking both synthesis-related impurities and impurities derived from environmental exposure, we systematically evaluate sorbent stability after exposuremore » to dry air at an elevated temperature. Thermogravimetric CO2 uptake measurements reveal that even trace levels of Cu and Fe (as low as ∼4 ppm) can lead to measurable sorbent deactivation after oxidative aging, despite negligible loss in the performance of the control samples. In situ infrared, UV–vis, and X-ray photoelectron spectroscopies indicate that these metals catalyze radical-driven oxidation pathways, altering the chemical structure of the sorbent and accelerating degradation. Our findings underscore the need to account for trace metal contamination during DAC sorbent synthesis and deployment and highlight the importance of environmental contamination pathways.« less
  4. Observations of Nocturnal Sulfuric Acid Formation in Pittsburgh, PA

    Measurements of sulfuric acid (H2SO4) and sulfur trioxide (SO3) were conducted in Pittsburgh, Pennsylvania, during field campaigns in Fall 2023 and Fall 2024. These measurements identified nocturnal concentrations of H2SO4 comparable to those of daytime values. Nocturnal H2SO4 concentrations were observed to increase by 5 × 105 to 5 × 107 molecules cm–3 above background on 16 of the 31 measurement nights. The median peak concentration during events was 6.5 × 106 molecules cm–3, with a maximum of 1.0 × 108 molecules cm–3, exceeding previously reported nighttime concentrations. Increases in H2SO4 concentrations were positively correlated with the anomalously high SO3more » concentrations and condensation sink rates, indicating that the formation of H2SO4 increased to overcome the loss rates to particles. Increases in particulate mass and the mass fraction of metals commonly emitted from coal combustion and steel production were also observed. The air masses were traced back to the southeast of Pittsburgh, a region home to a steel mill, coke plant, and a steel processing plant. The observations indicate a previously unrecognized nighttime formation pathway for H2SO4, potentially from heterogeneous catalysis with metal or black carbon, originating from steel and coke plant emissions. Further measurements are needed to identify key compounds and chemical processes driving these increases in nocturnal H2SO4 concentrations.« less
  5. Metallic Pd–Cu Alloy Phases Drive Selective Heterogeneous Electrochemical Ketonization of 1-Butene

    Electrification of 2-butanone synthesis via ketonization of 1-butene offers a viable pathway to reduce emissions associated with its production as a commodity chemical and enhance its prospects as a clean carbon-based synthetic fuel. However, the direct electrochemical ketonization of alkenes remains underexplored, with previous studies largely limited to epoxides and glycols. Herein, we report an electrochemical heterogeneous system optimized for 1-butene ketonization, converting 1-butene to 2- butanone using a bimetallic PdCu catalyst in aqueous electrolytes. The system achieves a Faradaic efficiency of 20% and a partial current density of 0.6 mA/cm2 at 1.8 VRHE. In comparison to monometallic Pd andmore » oxidized PdCu analogs, the PdCu catalyst doubles the ketonization Faradaic efficiency and quadruples the production rate. Postelectrolysis characterization reveals that PdCu preserves the surface metallic alloy phase under anodic polarization, which likely accounts for the enhanced ketonization activity. This work demonstrates the significance of the Pd−Cu speciation dynamics and provides a framework for designing selective electrocatalysts for alkene ketonization.« less
  6. Understanding and mitigating degradation in amine-based sorbents for CO2 direct air capture

    The success of direct air capture (DAC) of CO2 depends on sorbents that combine high capacity, low energy requirements, and long-term durability. Amine-based sorbents-including solid-supported aminopolymers, grafted amines, and amine-functionalized resins-remain the leading candidates, but their limited lifetimes drive up costs and constrain deployment. In this review, we outline the current understanding of amine-based sorbent degradation with an emphasis on clearly identifying what is known about structure-property-performance relationships, as well as important knowledge gaps. More specifically, we discuss how polymer chemistry, sorbent design variables, and environmental and process conditions contribute to performance loss. In parallel, we outline how advances inmore » spectroscopy, modeling, and accelerated testing are beginning to illuminate chemical and physical degradation mechanisms. Looking forward, we identify future research directions that will be critical for gaining a deeper understanding of degradation, as well as opportunities for developing innovative mitigation strategies for improving the lifetime of amine-based sorbents.« less
  7. Synthesis of Chromium(IV) Nitrides Through High-Spin Tetrahedral Chromium(I) Intermediates

    Reduction of (depe)2CrCl2 (depe = 1,2-bis- (diethylphosphino)ethane) and (dep-benz)2CrCl2 (dep-benz = 1,2-bis(diethylphosphino)benzene) under 1 atm of N2 furnished the dinitrogen complexes (depe)2Cr(N2)2 and (dep-benz)2Cr(N2)2, respectively. One-electron oxidation of these products with FcBArF 4 (Fc = ferrocenium, BArF 4 = B(3,5-(CF3)2C6H3)4) yielded the unusual, high-spin tetrahedral complexes [(depe)2Cr][BArF 4] and [(dep-benz)2Cr][BArF 4] with concomitant loss of dinitrogen. Reaction of the chromium(I) derivatives with Ph3CN3 furnished rare examples of chromium(IV) nitrides as confirmed spectroscopically and by X-ray crystallography. While [(depe)2Cr(≡N)][BArF 4] underwent association of isocyanides accompanied by partial ligand dissociation, neither chromium nitride was reactive toward H2 or diphenylsilane under thermal ormore » photochemical conditions. These results distinguish the unique properties of the chromium(IV) nitrides as compared to heavier group 6 congeners and demonstrate both the feasibility of nitride synthesis and the limitations of dinitrogen cleavage and subsequent N−H bond formation.« less
  8. Rhodium-Catalyzed Arene Alkenylation Using Benzoquinone Derivatives as Oxidants

    The Rh-catalyzed conversion of olefins and arenes to alkenyl arenes using [(η2-C2H4)2Rh(μ-OPiv)]2 as the catalyst precursor and 12 ortho- and para-substituted benzoquinone derivatives as the in situ oxidant is reported. Included are comparative studies of the quinone derivatives for (1) rate of styrene production from benzene and ethylene, (2) Markovnikov to anti-Markovnikov selectivity for reactions of benzene and propylene, and (3) ortho/meta/para selectivity when using tert-butylbenzene as the arene. Cyclic voltammetry was utilized to measure reduction potentials for each quinone to determine any possible influence of the quinone redox potential on arene alkenylation rate and selectivity. While significant differences inmore » selectivity are observed between ortho-quinone derivatives, such differences are minimal when para-substituted quinones are utilized. These results suggest that ortho-benzoquinone derivatives likely serve as bidentate ligands, which explains the stronger influence on catalyst activity of ortho-benzoquinone identity compared to para-benzoquinones. Although ortho-benzoquinones generally give styrene production rates faster than those of para-benzoquinones, 3,5-di-tert-butyl-ortho-benzoquinone and ortho-chloranil react with ethylene to form bicyclo[2.2.2]oct-5-ene-2,3-dione derivatives as a significant side product.« less
  9. Room-Temperature Methane Oxidation to Formaldehyde Mediated by CoMoO+ Gas-Phase Cations

    Formaldehyde (HCHO) is a fundamental chemical feedstock with widespread industrial applications. The direct oxidation of methane by oxygen to formaldehyde (CH4 + 1/2O2 → H2 + HCHO) under mild conditions represents an attractive but challenging transformation, as it requires both activation of the inert C–H bonds of CH4 and suppression of overoxidation to products such as carbon dioxide. In this work, mass spectrometry experiments combined with theoretical calculations reveal that CoMoO+ cations can efficiently mediate this transformation at room temperature. The unique electronic structure of CoMoO+ facilitates the formation of a crucial CoMoOCH2+ intermediate during the reaction with CH4 andmore » prevents methanol formation. In the subsequent oxidation reaction, the Mo atom in CoMoO+ serves as the active site for O2 adsorption, and both Mo and Co atoms act as electron donors to activate O2, leading to the formation of the C–O bond in formaldehyde. This work reports the first gas-phase example of achieving conversion of CH4 to HCHO and its radical derivatives by O2 at room temperature using heteronuclear non-noble metal cations. Remarkably, the CoMoOCH2+ cation maintains high reactivity after adsorbing one or two CH4 molecules. Finally, these findings provide new mechanistic insights into selective methane activation and conversion.« less
  10. Adsorption-based direct air capture using hierarchical porous composites prepared via confined-space crystallization

    Capturing CO₂ at trace concentration remains a critical challenge in sustainable carbon management via adsorption, as conventional adsorbents suffer from low CO₂ selectivity, poor moisture tolerance, and energy-intensive regeneration requirements. Here, we report a hierarchical Ba²⁺-exchanged silicoaluminophosphate (Ba²⁺-CSAPO-34) composite synthesized via confined-space crystallization within an activated carbon matrix. Comprehensive characterization revealed a confined nucleation mechanism and the successful incorporation of Ba²⁺ active sites within the SAPO-34 framework, achieved via a two-step liquid ion-exchange protocol. The core-shell architecture combines the selective CO₂ binding of Ba²⁺-functionalized SAPO-34 with the hydrophobic protection of the carbon shell. Fixed-bed adsorption tests demonstrated strong CO₂ bindingmore » (at 500-2500 ppm), no roll-up, and effective suppression of water affinity, while maintaining high selectivity even at 90% relative humidity. A phenomenological adsorption model, validated against dynamic breakthrough data, accurately predicted dynamic adsorption behavior under real-world operating conditions, enabling rational process design for direct air capture (DAC) and closed-loop life support systems. Furthermore, these results establish Ba²⁺-CSAPO-34 as a scalable, moisture-resistant adsorbent that addresses key limitations in trace CO₂ capture, advancing practical implementation of carbon removal technologies.« less
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